SPA-5600 Atmospheric Plasma Cleaning Machine

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SPA-5600 Atmospheric  Plasma Cleaning Machine

Brief Introduction:

SPA-5600  Atmosphere Plasma Cleaning Machine,it is a product of surface cleaning, activation and etching in atmospheric pressure environment. It is usually equipped with jet jet nozzle. It mainly deals with materials with small area, high precision of processing track and many edges and corners.Plasma cleaning as a product surface printing, packaging, fitting, coating, welding, viscose, coating process, is an important part of product upgrading, capacity expansion, cost reduction.

 

SPA-5600 Atmospheric  Plasma Cleaning Machine

Product Feature:

1.Military-grade hardware design, the operating environment temperature range can reach -25℃-50℃, adapt to different harsh scenarios, MTBF (mean time without failure) time can reach ≥190Khrs mil-hdbk-217f (25℃);

2.Digital control, digital display, real-time monitoring, strong anti-interference;

3.Using Ti brand phase shift full bridge soft switching circuit, the efficiency of analog hard switching circuit can be improved by more than 10%, the response time is less than 0.1s, strong anti-interference;

4.Adopt imported Ti brand PFC power factor control chip, maximum power factor up to 0.99;

5.Equipped with ST brand ARM chip, man-machine interaction is simple and clear, powerful remote debugging and communication function, seamless connection with any application scene, self-developed software for intelligent judgment and coordination of real-time data collection, can achieve power self-matching, stable without change;

6.Compared with the power changes caused by the fluctuation of power grid voltage, air source pressure and nozzle loss of conventional models, the power can be matched in real time under digital control, and the adjustable power range can be expanded by 4 times.

7.Support digital communication interface (232 interface and 485 interface) and analog communication interface, powerful telecommunication function;

8.It provides the following 9 real-time detection functions: air pressure detection, mainboard temperature detection, transformer arc voltage detection, transformer primary peak current detection, power grid voltage detection, power grid current detection, motor supply voltage detection and motor supply current detection.

9.With over – temperature protection, overload protection, short circuit, circuit break, overload, leakage protection, protection of all kinds of wrong operation.

10.At the same time support jet gun and rotary gun, a key setting, change at any time;

11.3 online automation solutions are provided to seamlessly connect customer production lines and reduce cost input.

 

Industry Application:

1.3C industry: phone assembly bonding, camera module, earphone bonding, mid frame bonding;

2.Display industry: TP state;

3.Automotive industry bonding: headlights, steering wheel, EPDM seal, windshield, automotive electronics;

 

4.Connector industry: cable character printing;

 

5.Clock industry: bonding, inlaying, bonding;

 

6.Plastic industry: surface activation, bonding, screen printing;

 

7.Metal industry: gold plating, silver plating, welding, removal of residual organic matter;

 

8.Glass industry: coating, ink printing, coating, paste.

 

 

SPA-5600 Atmospheric  Plasma Cleaning Machine

Equipment Specifications:

Plasma power main machine specification
Case size538*480*137mm(L*W*H)
Weight10KG
Input Power220V,50/60Hz
Mains frequency20-50KHz
Plasma output0-600 – w is adjustable
Air pressure 

Adjustable 40 kpa to 400 kpa

 

Power output accuracy±1%
Power factor≥99%
Control modeRS232, RS485 communication (digital control, optional local control and remote control)
Measuring abilityAir pressure detection, mainboard temperature detection, transformer arc voltage detection, transformer primary peak current detection, power grid voltage detection, power grid current detection, motor supply voltage detection, motor supply current detection
 

Protect the protection

Overtemperature protection, overload protection, short circuit, circuit break, overload, leakage protection, all kinds of wrong operation protection
 

Plasma gun head specification

 

Spear head size208×44×42mm(L*W*H)
 

Gun nozzle specifications

 

 

1.Optional normal jet direct injection 2mm, 3mm, 5mm, 10mm standard with nozzle

2.Flat nozzle jet direct injection 10mm, 15mm

 

Spear head weight

 

0.7KG
Plasma cleaning height

 

5-20mm
 

Effective plasma treatment width

 

2-15mm
 

High tension line long

 

 

 

3.5m (customizable within 6m)

 

 

 

 

 

Specifications:

 

Factory specifications

 

 

Ac power specification

 

power supply:AC220V,50/60Hz,3 wire,50A
 

Factory exhaust

 

 

Flow quantity :25L/min

texture:Corrosion resistant material

 

 

Factory compressed air requirements

 

 

 

flow:25L/min

 

pipe diameter:8mm

 

Material: PU tube

 

 

 

 

General Requirements:

General Requirements
Risk identificationHigh pressure hazard identification
Service environment 

Temperature:15~30℃

 

Humidity:30~80%

Other matters needing attentionNo combustible gases, corrosive gases, explosions or reactive dust

 

 

 

 

 

 

耗材

 

Consumable materials list

Project 

serial number

quantityservice life 

remark

ElectrodeDYT00115000 hours

 

 

NozzleDYT01115000 hours

 

 

Configuration list:

Configuration list
Namequantity
Plasma generator1

platform

Plasma head1

individual

 

High tension connection

 

1 root(standard configuration 3.5 m)
Product specification1 this

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